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Add capacitor to non-battery dirtbike w/ lights/coil

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12K views 14 replies 11 participants last post by  WaGigKPN  
#1 ·
Okay my 1991 XR250L is the japanese version so it is kickstart only, no battery but DOES have a lighting coil and full lights.

So basically think of it as an XR250R but with a lighting coil with 12V regulator/rectifier circuit.


The quality of the power is pretty inconsistent, enough to blow a digital turn signal relay and a little box to some rear LED lights that had them be running and brake lights. I've since eliminated that box and wired straight to the LEDs as run lights and those work fine.

I have a 12watt LED AUX light on the front with my main headlight that's wired into the highbeam. The output of this light varies a bit and seems to DROP with more throttle, which is a little odd.


Anyways, I'd like to put a capacitor somewhere in the system to help even out the power. On the USA versions of the bike that do have a battery, a common mod is to get rid of the battery and put a capacitor in its place.

I do not have any fuses whatsoever in the system, might want to add one as well?

Anyways, I just have no idea where in the lighting system I should put the capacitor. Any thoughts?
 
#4 ·
The voltage drop with increase in throttle is normal. As revs increase, demand for power increases to fire the plugs more often. My RS250 does the same thing.

I'm also pretty sure the output is DC, so it is a regulator/rectifier. Otherwise, the entire ignition system would be different in design, and the LEDs wouldn't work.

Find a wiring diagram online for the R, and compare it to your wiring. They should be fairly similar, if your statements are correct. Cut and add the cap in your harness where the battery would have been located, had the L come with one.
 
#5 ·
...and [MENTION=22826]RedKat600[/MENTION] in 3.....2.....1
He'll know the answer.:secret:
 
#6 ·
A capacitor is not the same thing a battery because the capacitor has the ability to continue to accept voltage increases up to the breakdown rating voltage of the capacitor used; as a result, I think it can smooth out the charging system generator ripples but will not limit the maximum voltage across the capacitor as a battery could?

"NEVER pull the battery cable to check the alternator. This very crude test method was marginally OK when we had vacuum tube car radios and point-type ignitions, but it is a very bad idea now. The battery stabilizes the electrical system and loads the alternator, preventing high peak voltages or voltage surges as the alternator adjusts magnetic flux to produce the same average voltage at different current demands. If you rev the engine up and pull a battery cable, the alternator voltage can spike up to 100 volts or higher before the alternator flux dies off enough to bring voltage back down to 14 volts or so. This can kill the car's computer and other expensive electrical components. I've seen headlights blow out when a guy opened a battery switch while an engine was revved up. If you hear anyone telling someone this is a way to check an alternator in a modern vehicle, stop them!"​

See http://www.w8ji.com/battery_and_charging_system.htm

Maybe a small amp-hour rated lead-acid or AGM battery might be a better choice than just a capacitor, that is my opinion.
 
#7 · (Edited)
I put a sealed lead acid battery on my dirbike to run some lights and horn without dimming anything.. my regulator/rectifier had a dc input and output to hook a battery into, so it would charge my battery most of the time or draw from the battery when extra power was needed.

Also, AC will run LED lights. only while the power is in positive.. which happens 60 times a second usually.. depending on the hertz. A capacitor would not work off AC voltage, so best find out what you have running though your bike..

"NEVER pull the battery cable to check the alternator. This very crude test method was marginally OK when we had vacuum tube car radios and point-type ignitions, but it is a very bad idea now. The battery stabilizes the electrical system and loads the alternator, preventing high peak voltages or voltage surges as the alternator adjusts magnetic flux to produce the same average voltage at different current demands. If you rev the engine up and pull a battery cable, the alternator voltage can spike up to 100 volts or higher before the alternator flux dies off enough to bring voltage back down to 14 volts or so. This can kill the car's computer and other expensive electrical components. I've seen headlights blow out when a guy opened a battery switch while an engine was revved up. If you hear anyone telling someone this is a way to check an alternator in a modern vehicle, stop them!"​

See http://www.w8ji.com/battery_and_charging_system.htm
Motorcycles do not have alternators.. also how is that even relevant?
 

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#9 ·
Diagram shows that it is a split system. Both AC and DC. Looks like there is DC purely for the blinkers and horn.

XR systems have a dedicated coil on the stator to the run CDI and ignition coil. So reving the engine should not cause additional draw on the lighting coils. ALL of my XRs when revved will make the lights brighter.

Now a failed regulator will do that. That is how my HaHa Designs regulator failed. Rev the engine and the lights would nearly go out.
 
#11 ·
Diagram shows that it is a split system. Both AC and DC. Looks like there is DC purely for the blinkers and horn.

XR systems have a dedicated coil on the stator to the run CDI and ignition coil. So reving the engine should not cause additional draw on the lighting coils. ALL of my XRs when revved will make the lights brighter.

Now a failed regulator will do that. That is how my HaHa Designs regulator failed. Rev the engine and the lights would nearly go out.
So will a bad battery. My 1984 Big Red 200 does that when the battery is flat.

I'd start with a regulator check. And add small battery or capacitor to the system after the problem is diagnosed.
 
#12 ·
I don't have an oscilliscope, but I do have a multimeter. That diagram posted by toastybake sure looks like it. I'll compare it sometime this week and figure something out. Thanks all! Interesting discussion indeed.
 
#15 ·
Couple things.

U sure the R/R is not toast? Might be as simple as that. Also, a working R/R smooths the voltage out so no need for a capacitor.

LED's lose performance as voltage increases above their designed working load. If you bypassed the R/R then as you throttle up it might be giving it more (way more) than 12 volts thus causing the LEDs to under perform.